012024
AutomotiveHigh-Speed EV Battery Assembly Line
Tier-1 Automotive Supplier
Designed and integrated a fully automated battery module assembly line capable of 1,200 units per shift. The system combines vision-guided robotics, precision torque tooling, and real-time quality inspection.
Outcome
340% throughput increase over manual process
RoboticsVision SystemsAssemblyAutomotive
022024
Aerospace & DefenseAerospace Component Inspection Cell
Defense Contractor
Built a 6-axis robotic inspection cell with laser profilometry and CT-scan integration for critical aerospace fasteners. Full traceability from raw material to finished part.
Outcome
99.97% defect detection rate, zero escapes in 18 months
InspectionAerospace6-Axis RobotTraceability
032023
PharmaceuticalPharmaceutical Packaging Automation
Global Pharma Manufacturer
Engineered a GMP-compliant automated packaging line for blister packs and cartons. Integrated serialization, vision inspection, and MES connectivity for full regulatory compliance.
Outcome
2.4× line efficiency, FDA 21 CFR Part 11 compliant
PackagingPharmaGMPSerialization
042023
SemiconductorSemiconductor Wafer Handling System
Fab Equipment OEM
Developed a cleanroom-rated SCARA robot system for 300mm wafer transfer between process chambers. Sub-micron positioning accuracy with full SEMI E84/E87 compliance.
Outcome
±0.5 µm repeatability, ISO Class 3 rated
SemiconductorCleanroomSCARAPrecision
052023
Food & BeverageFood & Beverage Case Palletizing
Regional Beverage Producer
Replaced manual end-of-line palletizing with a collaborative robot cell handling mixed SKUs at 30 cases/min. Integrated with existing WMS for automatic pallet pattern selection.
Outcome
ROI achieved in 11 months, zero ergonomic injuries
PalletizingCobotFood & BevEnd-of-Line
062022
Medical DevicesMedical Device Micro-Assembly
Implantable Device Manufacturer
Designed a precision micro-assembly station for implantable cardiac devices. Sub-millimeter component placement with force-feedback control and 100% in-process inspection.
Outcome
Yield improved from 82% to 99.1%
MedicalMicro-AssemblyForce ControlISO 13485